A NEW SOURCE OF BIODIESEL
Mahua (Madhuca indica) is one of the forest
based tree-borne non-edible oils with large production potential of about 60
million tons per annum in India. Virtually being the lifeline of tribal belt in
central India, the tree is culturally most identified with Indian life in the
plains. Its flowers are sweat, delicious and are consumed besides tasty fruits.
But the tree wins in fame due to the liquor distilled from the flowers, which
are used to make vinegar. The seeds yield fat known as Mahua butter used in
cooking, adulteration of Ghee, manufacturing chocolates and even soaps, besides
treatment of rheumatism and constipation. Mahua cake is insecticidal and also
used for fishing. The timber is useful variously but neglected.
The mahua tree belongs to the genus Mahuca. The
tree, its seed and flowers have been very useful in Indian economy for a long
time. The flowering season extends from February to April. It is rich in sugar
(73 %) and next to cane molasses; it constitutes the most important raw
material for alcohol fermentation. The yield of alcohol is 405 litres from one
tonne of dried flower. The kernel of the mahua fruit contains about 50% oil.
The oil yield is 34-37% by small expeller. The expelled cake is relevant to
recover the residual oil. Fresh oil is yellow in color, while commercial oil is
generally greenish yellow with disagreeable odour and taste. As this tree grows
mainly in forest area and also in waste and fallow land, its cultivation would
not produce any impact on food production but would in long way improve the
environmental condition by massive aforestation.
Considering Mahua’s
potential as an oilseed feedstock for biodiesel CJP has honor to establish this
untapped resource as alternative source for Bio- Diesel industry of future.
About the Plant
The
two major species of genus Madhuca found in India are Madhuca Indica (syn.
Bassia latifolia) and Madhuca longifolia (syn.Brassica longifolia). Mahua is
the widely accepted as local name for the fat from both these species. M.
Latijolia is a deciduous tree while M.Congijolia is ever green or semi ever
green tree. Attains height up to 70 ft. The tree matures and starts bearing 8
to 15 years, and fruits up to 60 years. The two species are not differentiated
in Trade. The kernels are 70% of seed by weight, are seed contains two kernels,
having 2.5 cm x 1.75 cm size oil content in latifolia is 46% and 52% in
longifolia. In seeds oil content is +35% and protein in 16%.
BOTANICAL FEATURES
BOTANICAL NAME: Madhuca indica
FAMILY: Sapotaceae
Common Names
Sanskrit: Madhuka
A.P : Ippe, Yappa
Gujarat: Mahuda
Hindi: Mahua, Mohwa, Mauwa
Karnataka: Hippe
Kerla: Ponnam, Ilupa
Maharashtra: Mahwa, Mohwra
Orissa: Mahula, Moha, Madgi
Tamil Nadu : Illupei, elupa
West Bengal: Mahwa, Maul, Mahula
English: Butter tree
A
deciduous tree, 10-15m tall and with a spreading, dense, round, shady canopy.
Bark is rough, brown in color, slightly cracked and fissured, inner bark red,
exudes white, milky sap when cut. Leaves elliptic, 15-25 x 8-15cm, tip pointed,
base angled, texture thick, hairy beneath, nerves strong, about 12 pairs,
tertiary nerves oblique, and margin entire but may be wavy. Stalk 2-4cm,
reddish. Flowers in bunches at the end of the branches, white, 2cm long,
pointed, sweat scented, fleshy. Fruits ovoid, fleshy, 2-4cm across, greenish,
1-4 seeded. Seeds elongate, 2 cm long, brown shining.
FLOWERING
The
flowering season extends from February to April. The copious fall of succulent,
corollas weave a cream colored carpet on the ground. It is rich in sugar (73%)
and next to cane molasses constitute the most important raw material for
alcohol fermentation. The yield of 95% alcohol is 405 liters from one tonne of
dried flowers.
FRUITING
The
matured fruits fall on the ground in May and July in the North and August and
September in the South. The orange brown ripe fleshy berry is 2.5 to 5 cm long
and contains one to four shining seeds. The seeds can be separated from the
fruit wall by pressing. Drying and decortications yield 70% kernels on the
weight of seeds.
HABITAT & DISTRIBUTION
Mahua
is a frost resisting tree of the dry tropics and sub-tropics, common in
deciduous forests and dry sal plain forests. The tree is usually found
scattered in pastures and cultivated fields in central India. It is
extensively cultivated near villages. Madhuca latifolia is a medium sized to
large deciduous tree, distributed in Andhra Pradesh, Gujarat, Madhya Pradesh, Orissa,
Bihar and Uttar Pradesh.
Climate
It
performs well in the areas with rainfall between 800-1800 mm.
Soil
It is a tree of dry tropical and subtropical
climate. The tree grows on a wide variety of soils but prefers sandy soil. It
also performs in alluvial soil.
Biophysical limits
Altitude:
up to 1 200 m Mean annual temperature: 2-46 deg C Mean annual rainfall: 550-1
500 mm Soil type: M. latifolia grows best in deep loamy or sandy-loam soils
with good drainage, it also occurs on shallow bouldery, clayey and calcereous
soils.
Mahua Agronomy
PLANTATION TECHNOLOGY
One of the few trees that may not need
deliberate conservation efforts due to its assimilation in cultural identity.
In the tribal belt the center of the village is usually adorned with a huge
Mahua tree, beneath which all the village meetings are held. Regeneration is
plentiful. The tree is rarely cut due to its economic importance and religious
taboos threatening wrath of the spirits upon cutting the trees.
The productive plantation of M.Indica needs
to be scientifically managed for better growth and production. The growth and
yield of the plant could be improved through effective management practices.
The enhanced cultivation technology and improved inputs developed by CJP may
provide about 4-6000 liters of fuels without displacing food crop and without
utilizing prime food land in terms of sustainable farming techniques
The key factors that can influence the oil yield
of M.Indica are:
- Climate
- Quality of the soil
- Germplasm Management
- Propagation technique /Propagation methods
- Nursery practices
- Planting method
- Tree Management
- Irrigation
- Weeding
- Pruning
- Use of fertilizer
- Crop density
- High-quality stock
from superior Genotype
- Use of pesticide
- Inter-cropping
- Harvesting
CJP carefully manages Madhu Indica cultivation, with advanced crop
practices suitable to local soil, weather, pest, and disease conditions to
ensure the high amount of oil as we have developed enhanced technology with
regards to:-
- Planting materials
& other inputs
- Crop Management
- Irrigation Management
- Fertilizer Management
- Pest & Diseases
management.
- Harvesting Management
- Post harvest
management
- And finally grading
for further process
The key factors
governing profitability of large scale production are:
- Selection of high yielding varieties with
suitable marketable quality.
- Sowing in a proper season, in compliance
with the latest agro techniques.
- Pest control
- Adoption of post harvest management.
CJP’s Researchers have developed
standardized techniques for growing M.Indica
on large scale. CJP ensures
Organic M.Indica plantation right from the land preparation, crop management to
production of end product. CJP’s Mahua Plantation Technology
is available at affordable
Price
Madhuka Indica (Mahua) Crop Information Growing &
Care Instruction Manual and Monitoring & management system
The planting, looking after and harvesting plants is an important
factor and it requires a lot of knowledge, skill and techniques viz: the best
planting season to make the plant early matured, then an amount of seeds to be
planted, an irrigation & fertilization method, a control method of
weeds , investigate quality, yield, and degree of occurrence of several troubles
.
As all biological organisms require care and attention, the need
to draw Growing Instructions was being felt by all concerned
Therefore keeping in view Various concerns and problems of a new
Grower; CJP being “The Centre of Excellence” has designed Madhuka Indica Growing & Care Instructions Manual with Monitoring & Management
System Diary on the basis of our own
tried, tested, developed and experienced Plant Propagation and Cultivation Technologies and Practices to help you grow a Failsafe Mahua Fuel
Farm
The Madhuka Indica Growing & Care Instructions manual provides
basic guidance for the project developers to help ensure successful Madhuka
Indica planting projects.
Proper planning, planting and maintenance are the key for growing
flourishing plants. Simply putting a plant in the ground is not enough. Careful
thought must be given to the purpose of the planting, location of the planting
and how the Madhuka Indica will be cared for once they are in the ground.
A properly planted and maintained plant will grow faster and live
longer than one that is incorrectly planted. This booklet is organized as a
step-by-step checklist of fundamentals to help you with your Madhuka Indica planting
project
We have sincerely tried to put all steps in nutshell and hope it
will be a useful tool in growing your Biodiesel Plantation
Both the Madhuka
Indica publications are available
Order Just Know
Agricultural Extension Kit
CJP has
specifically developed and designed a unique kit for Madhuka Indica plantation and crop care for 1 hectare called:
“Agricultural Extension Kit” – a key to your fuel farm “just enables &
encourages the farmers/ new growers to start the Biodiesel crop cultivation in
a right and prefect manner by adopting the concept of “sustainable agriculture”.
Madhuka
Indica Starter Kit:
Mahua Agri- Extension Kit contains
- SRIPHL MIO3 Elite planting stock for cultivation in 1 ha
- an easy- to- follow growing and crop care instructions manual
- a very typical monitoring and management diary
ASK FOR A QUOTE
Elite Mahua Seeds
Type
|
MAHUA
|
Style
|
Natural
|
Cultivation Type
|
Organic
|
Purity
|
100%
|
Moisture
|
<8%
|
Place of Origin
|
Rajasthan, India
|
Brand Name
|
Madhuka
|
Model Number
|
2012
|
Hybrid
|
No
|
TERMS & CONDITIONS
Packing: 2,10,20,50 KG Bags
Shipment: FOB/CIF
Minimum QUANTITY: 3.0 tons by
sea, 2 kg by air
PRICE: quote?
Working time: 30 days
After Payment
ALL PAYMENT TERM:100 %
Advance
Phyto sanitary charge:
included
ASK FOR A QUOTE
An Economic Evaluation of Mahua Plantation
M.Indica: An untapped fuel tree
The M.Indica biodiesel meets all
the three criteria any environmentally sustainable fuel must meet. These are
social, technical and commercial.
About
30-40 percent of the tribal economy in north India such as in Bihar, Madhya
Pradesh and Orissa is dependent on the mahua seeds and flowers. The tree has a
potential of enhancing rural income. Being an evergreen variety, it reaches a
height of 45-60 feet, and is well adapted to varied weather conditions. With
its wide spreading branches and circular crown the tree presents a visually
appealing structure. Though the tree starts bearing seeds from the seventh year
of planting, commercial harvesting of seeds can be done only from the tenth year
Seed
yield ranges from 20-200 kg per tree every year, depending on its growth and
development. Being hardy and pest resistant, the tree requires little attention
once it has taken root. The variety latifolia is common throughout the Indian
sub-continent. As a plantation tree, mahua is an important plant having vital
socio-economic value. This species can be planted on roadside, canal banks etc
on commercial scale and in social forestry programmes, particularly in tribal
areas. The drying and decertification yield 70% kernel on the weight of seed.
The kernel of seed contains about 50% oil. The oil yield in an expeller is
nearly 34-37. The properties of the MI Oil were found to be within the biodiesel
limits of various countries. Hence the MI Oil can be used as a substitute for
diesel, for sustainable development of rural areas and as a renewable fuel. The trees will act
as sinks for carbon dioxide and, hence, the M.Indica plantation will reduce the
amount of this greenhouse gas (GHG) in the atmosphere. The project has many
other positive economic, social and environmental impacts: There are income
generation opportunities that result from the project like the provision of
goods and services to the plantation and its workers.
THE POTENTIAL RETURNS
As the biodiesel
industry grows, honing a cost-effective and diverse feedstock supply stands out
as a top challenge. There is a need to diversify the sources and methods used
to generate biofuel products to achieve food security, energy security and
sustainable development and carbon savings. Biodiesel producers are looking for
alternative feedstocks which are non- agricultural and non-food crops. And M.Indica has the ability to
substitute the requirement of low cost feedstock with the potential for high
oil seed production and the added benefit of an ability to grow on marginal
land. These properties support the suitability of this plant for large scale
vegetable oil production needed for a sustainable biodiesel industry.
Yield is
a function of light, water, nutrients and the age of the Plant. Good planning,
quality planting material, standardized agronomy
practices and good crop management may handsomely increase the yields.
M.Indica
will yield at Maturity as high as +3 tons oil with proper nutrition, and irrigation. This is truly an exceptional amount of oil
from an agricultural crop.
Under
CJP’S Couple Crop Technology oil production to the tune of 6000 kg per ha is
obtainable
Approximate Yield/hectare
|
Optimal yield
|
|
Seed
yield
|
10 tons
|
Oil
(36% of Yield) ton
|
3.6 ton
|
Biodiesel
ton
|
3.6 ton
|
Plantation
cost
|
US$ 250/ha
|
Maintance
cost
|
US$100 /ha
|
UNDER COC TECHNOLOGY
|
|
Crop
cultivation & care cost
|
US$ 1250/ha
|
Oil
Production
|
6.0 tons
|
|
|
For detailed cost
benefit ratio obtain MADHUCA INDICA BIODIESEL BUSINESS PLAN
MADHUCA INDICA BIODIESEL BUSINESS PLAN
Sample/ Ready Built Business Plans
Sample/ready built
Biodiesel business plans are drawn in universal scenario based on optimum
conditions for growing the biodiesel crop worldwide and on crop specific
science, agronomy and economy in wider context
Sample/readymade
business plan are available for 20 hectare, 100 hectare and 500 hectare as per
details on page
http://www.jatrophaworld.org/biodiesel_business_plan_95.html
Feasibility Study Report
We recommend carrying
out Feasibility Study Report for project size of 5000 hectares or more to
determine the land identification and suitability of growing the Madhuca Indica
Customized, Complete & Comprehensive
Biodiesel Business Plan
We make the
integration of our experience, expertise and professional knowledge with your
information and formulate customized biodiesel business plan. In undertaking
this Technical & Financial Inputs assessment, we shall have relied on
Primary inputs supplied by you, our IPR knowledge & research experiences
and expertise in the field; on industry experts and secondary information
derived from recognized public sources and via CJP's database and multi-client
reports.
For formulation and creation of customized Madhuca
Indica biodiesel business plan for the size of 1000 hectare or more kindly
contact to Director Business Development for detailed quote for Madhuca Indica :
the 2ndgeneration biodiesel crop
CJP can help clients
identify the needs, opportunities and solutions of their local, regional and
national markets. By identifying these needs and providing management
direction, CJP can help in creating a perfect business plan in order to develop
and manage an effective and successful biodiesel facility. The most critical
component of any business plan is the pro forma, an educated view or projection
of what the performance of a company is capable of, given a specific set of
assumptions and conditions. CJP has been involved in identifying these needs
for specific projects for a number of years and can help develop a realistic
and obtainable:
Income Statement
Balance Sheet
Capital Budget
Cash Flow
Break-even Analysis
Sensitivity Analysis
Assumptions
Governing the Projections
These projections will
be valuable in determining feasibility of the project, securing financing,
attracting investment and guiding management so that the company can reach its
full potential.
For a detailed quote for a complete and comprehensive Madhuca
Indica Biodiesel Business Plan from
Farming to fuel, kindly mail to jatrophaplan@gmail.com or
contact
Director
Business Development Division, CJP
Tele: +91-9413334600